Welcome Home...THANK YOU FOR BEING A PART OF OUR COMMUNITY

I found this old fillet knife literally in pieces.

The blade was bent.  The tang was warped.  The handle was too small (in my opinion).  And the mechanical connection of the tang behind the handle was destroyed.  The edge being useless was an obvious condition based on the state of all of the components.

I carefully straightened the blade and tang without messing with the heat treat.  Then sanded the blade to 2000 grit.  This removed the original circular grinding marks that seemed to almost a feature in the other fillet knives I have from this manufacturer.

While I was working on the blade, I ordered a nice piece of Koa wood for a new handle.  I was thinking fillet knife...  fish...  water... (I need a handle, so probably something land based) island...  Hawai'i... Koa!  Yep.  Koa only grows on Hawai'i.   I found a distributor of Koa wood that would work with me a little bit and he found me a small piece of very nicely figured Koa wood.

Making the handle that was a touch over an inch longer, made the tang too short for a through tang.   So I needed a different type of mechanical connection.  I just cant rely on epoxy to hold the tang in place.  So I carefully drilled a hole for a nickel silver cross pin.  Next, I did a 'burn in' recess for the tang.  Burning that in was an absolute bugger, while keeping everything straight, centered, and aligned with the hole I drilled.  I ended up making a 'dummy' tang out of a scrap piece of metal and used that to heat to a cherry red and burning the recess.  Each time I burned in the 'tang', I progressed the hole about 1/8" is all.  Talk about tedious!

Then I carved a little boss on the front of the handle for the original bolster to fit over.  Keeping the bottom surface of that perfectly flat was a chore as well.

I figure pretty much everything I did on this was unorthodox.  Simply taking on this project was anything but normal.  I spent as much on the wood for the handle as what a new fillet knife would cost.  And that is not even counting my time.  It was one of those thing that you do just because you can.   LOL.

Anyway.  I posted photos of the end result in my photos.  You should be able to use this LINK to go directly to the first of them.

After putting wax on the handle, it feels amazing!

Views: 37

White River Knives

Latest Activity


KnifeMaker
Doug Ritter posted a discussion
2 hours ago

Featured
dead_left_knife_guy left a comment for Aubrey Thompson
14 hours ago

KnifeMaker
Andy Larrison commented on Jack's photo
yesterday

Featured
dead_left_knife_guy posted a discussion
yesterday
David L. Packham commented on william schrade's video
Saturday
David L. Packham posted a status
"Finally back online after a brief stint of being computerless"
Saturday
Jack commented on Jack's photo
Friday

KnifeMaker
Andy Larrison replied to Craig Henry's discussion Case SodBuster in the group Case Fans
Friday
Jan Carter replied to dead_left_knife_guy's discussion Happy Mother's Day!
Wednesday
J.J. Smith III posted a photo
Wednesday
Kevin D replied to Ugly Old Guy's discussion My Newest Buck in the group BUCK KNIVES GROUP
May 14
Lars Ray replied to Ugly Old Guy's discussion My Newest Buck in the group BUCK KNIVES GROUP
May 13
Kevin D replied to Ugly Old Guy's discussion My Newest Buck in the group BUCK KNIVES GROUP
May 13

KnifeMaker
Doug Ritter posted a discussion
May 12
Lars Ray replied to dead_left_knife_guy's discussion Happy Mother's Day!
May 11

Featured
dead_left_knife_guy posted a discussion
May 11

© 2025   Created by Jan Carter.   Powered by

Badges  |  Report an Issue  |  Terms of Service